Setting out mounting structure, lifting and fixing modules, running cable and working close to roof edges and rooflights is work at height, and it is the part of a solar project where the greatest physical risk sits. The Work at Height Regulations 2005 govern it, and on a commercial install that planning happens inside the CDM construction phase plan rather than beside it. The Regulations do not ban working at height, which would make a rooftop array impossible. They require it to be planned, properly supervised and carried out by competent people, working through a set order of controls.
Fragile roof surfaces are the hazard most likely to be missed on an older commercial building, and falls through them are a leading cause of serious injury in roof work. A surface is fragile if it will not safely bear the weight of a person and anything they carry. Rooflights, including ones painted over or hidden by years of dirt, ageing fibre-cement and cement sheets, and corroded metal decking can all fail without warning, and they usually look solid until the moment they give way. A competent survey identifies them before any work is planned, and the method statement then sets out how they are covered, guarded or barriered off, with walkways and load paths planned around them. On an asbestos-cement roof the two hazards arrive together and are managed together, a point developed in our asbestos on older roofs guide.
Two documents govern the work on the day, usually handled together as a RAMS: the risk assessment that identifies what could cause harm on your specific roof and records the controls, and the method statement that sets out the sequence of work, the access and edge-protection arrangements, the equipment, the rescue plan if someone ends up suspended in a harness, and the points at which work stops. A worthwhile check for any building owner is to ask to see the RAMS before work starts and confirm it names your address, your roof and your hazards. A method statement that could describe any roof in the country has not done its job.
Conditions decide the day as much as equipment does. Large modules act as sails, so a competent contractor sets wind limits in the method statement and stops lifting and panel-handling when they are exceeded, and a wet or icy deck makes a fragile rooflight far less forgiving underfoot. Those pauses are the plan working rather than a delay invented on the day. The ground matters too: the area beneath the work is barriered and signed so falling tools and materials cannot reach your staff, occupants, visitors or the public, and where the building sits close to a boundary, a footpath or a yard in daily use, that constrains where access plant can stand and is settled at survey rather than discovered on the first morning. As principal contractor we set the access strategy, the edge protection and the fragile-roof controls, brief the crew and supervise the work; you are not expected to manage any of it yourself.